Standard Workstations

Shanghai Systence provides testing solutions for auto-injectors and pen injectors, enabling manufacturers to verify the mechanical functionality of their products without the use of drugs or injectable substances. The system is designed to evaluate components such as the energy source, simulating real-world operation by measuring cap removal force, activation force, and spring performance.

Core Advantages

• Compliance with regulatory requirements
• Compact footprint
• Fully automated and multifunctional
• User-friendly programming and operating interface
• Professional database for data storage and analysis
• High-precision testing using the German PROMESS precision force measurement and control system
• Special press series can be selected according to the URS and are certified for ISO Class 4 cleanroom environments (DIN EN ISO 14644), making them suitable for medical device applications
• Professional customization according to customer requirements

Standard Features

• Cap Removal Force Testing — Upward
• Cap Removal Force Testing — Downward
• Activation Force Testing
• Backstop Locking Force Testing
• Injection Depth Measurement
• Dose Delivery Measurement
• Injection Audible-Feedback Volume Measurement
• Injection Completion Time Measurement
• Full-Process Data Recording

Optional Features

• Rotational Torque Measurement
• Color Recognition
• Code Reading System
• Report Printing
• Data Analysis
• Additional Customized Solutions

The Shanghai Systence XTP500 Series Press-Fit Intelligent Pressing System is a high-precision joining solution integrated with proprietary vision inspection algorithms developed by Systence Haizhong. It is designed primarily for precise press-fit insertion of pins into corresponding holes, while providing comprehensive quality control throughout the entire process.

Leveraging the core advantages of Press-Fit technology, the XTP500 Series provides reliable connections with no thermal damage, excellent vibration and environmental resistance, superior high-frequency performance, and environmental compliance. It effectively overcomes the limitations of conventional soldering in extreme environments, miniaturized applications, and high-reliability scenarios. The system also supports automated production and modular maintenance, significantly reducing total life-cycle costs and making it a key solution for the continued development of vehicle electrification and high-density electronics.

Applications

• Press-fitting of pin connectors to PCBs and pin-equipped housings to PCBs.

Core Advantages

• Outstanding Cost Efficiency

Standard Features

• Press-Fit Assembly

• Digital Quality Analysis

• Optional Features

• Enhanced Safety Protection

• 2D Presence Inspection

• Quick Changeover (Software & Hardware)

• Code Reading System

• X/Y-Axis Positioning Table

• 3D Pin Height Inspection

• 3D Pin Position Inspection

• Laser Marking

• Report Printing

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• Force-Displacement Monitoring & Recording

• Equipment & Tooling Management

• Ultra-Low Energy Consumption: Energy is consumed only during the press-fit operation, significantly reducing energy costs.
  Compact Footprint: Requires only one-third of the floor space of conventional wave soldering equipment, significantly reducing production floor space requirements.

   

• High-Efficiency Operation

  Fast Changeover: Supports one-click rapid changeover with no preheating required, significantly reducing production setup time.
  Fast Cycle Time: Whether press-fitting 10 or 100 pins, the entire process can be completed within seconds, making it highly suitable for high-volume production.

• High Flexibility

  With an optional multi-axis press head, the system supports flexible press-fitting at multiple angles and positions.
  When integrated with a servo positioning platform, the system can automatically perform multi-position press-fitting according to the connector layout through programmable control, enabling adaptation to diverse production requirements.

• High Quality Assurance

  Press-fitting speed, position, and force are continuously controlled through a closed-loop system, ensuring precise control throughout the entire process. This prevents defects at the source and ensures zero escape of nonconforming products.

Standard Features

• Press-Fit Assembly

• Digital Quality Analysis

• Force-Displacement Monitoring & Recording

• Equipment & Tooling Management

Optional Features

• Enhanced Safety Protection

• 2D Presence Inspection

• Quick Changeover (Software & Hardware)

• Code Reading System

• X/Y-Axis Positioning Table

• 3D Pin Height Inspection

• 3D Pin Position Inspection

• Laser Marking

• Report Printing