Autoinjector Test Workstation

We provided an advanced test station to one of the biggest pharmaceutical companies, improving quality assurance and usage safety of autoinjectors. Tests from precise injection force to needle performance and dosage accuracy had been conducted on our custom-built workstation to ensure every stage performs perfectly. Automation of the test cycle minimized manual testing and maximized productivity. Our solution ensures that strict regulatory standards are met and production accuracy meets the highest level. Confidence in delivering reliable, high-quality auto-injectors to market for customers increased even more after our solution installation.

Unique Features

Technical Parameters

Process flow

Unique Features

Automatic test of cup drawing force
Injection Force
Needle cover lockout force
Extended Needle Length
Drug dosage monitoring
Measure the time required for the complete discharge of liquid from the start to the completion of injection
Display, record, and determine the volume of the prompt sound when measuring the start/end of injection

Technical Parameters

Stroke: 0-200 N
System accuracy: 0.1%
Repeatability of position: <0.002 mm
Norminal Speed: 250mm/s
Balance accuracy: 0.08 mg
Sound Monitoring: ±0.7db
Injection time: ± 0.1 s
Needle length: ±0.1 mm
Dimension: L850*W960*H1850 (excl. Lights)
System weight: 600 kg
Power: 220v, 2.5kw

Process flow

Insert the product and switch to automatic mode.
Reset equipment and release cylinders, precision instrument returns to its original position.
Select tool, branch, and product program.
Equipment and instruments reset; wait for the "Start" button.
Pen cap pull test begins: cylinder clamps the cap, precision instrument measures maximum pull force.
Release pen cap clamp and retract transport cylinder.
Start injection pressure test: precision instrument moves down, injection process starts, camera and sound meter activate.
Detect injection time with fiber optics, stop recording, and camera capture.
Needle cover lockout force test: precision instrument measures and moves up.
Program finishes, switch to manual mode, remove product, and data is saved automatically.

To Meet Customer Needs With Quality Products And Professional Services

If You’Re Not Sure Where To Start Or Need Guidance On How Automation And Industry 4.0 Technologies Can Enhance Your Production, Book A Consultation With Our Experts. We’Ll Work With You To Assess Your Current Processes And Define A Solution That Fits Your Needs.

OUR PRODUCTS APPLICATIONS CONTACT US

(1) Select Company Name(s)

Dixon Automatic Tool, inc. (IL)

Invio Automation (MI)

Advent Design Corporation (PA)

lsotech,Inc.(PA)

Eriez (PA)

Del-Tron Precision, Inc.(CT)

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