In the wave of industrial automation, "efficiency" and "precision" have become the core keywords of quality inspection. Today, we are proud to introduce a custom-designed solution: the Fully Automated Airtightness Testing Workstation.
This system integrates dual-vibratory plate feeding, 8-station synchronous testing, and intelligent sorting to maximize throughput without compromising accuracy.
Parallel Feeding: The vibratory plates push two products at a time. Through directional vibration and track positioning, the system ensures consistent product orientation and seamless transitions.
Capacity Control: Once the accumulation reaches 8 products, the system automatically triggers a transfer command, eliminating cycle delays caused by manual intervention.
A high-rigidity transfer arm equipped with pneumatic grippers picks up all 8 products simultaneously, moving them to the integrated testing station in a single motion.
Parallel Test Design: Eight independent air circuit channels perform simultaneous testing, monitoring and recording the airtightness values for every product in real time.
Precision Judgment: Built in 1% F.S. grade pressure sensors can detect minute leaks as small as 0.1 Pa.
Real-time Decision Making: The system automatically flags results (OK/NG) based on preset leakage thresholds. Any NG (No Good) part triggers a visual light alarm.
Classified Disposal: The transfer arm deposits Good products into the packaging area while diverting Defective products to the scrap zone, ensuring zero risk of mixed lots.
Multi Channel Independent Control Technology Each station is equipped with an independent sensor and solenoid valve. This prevents cross-interference between products and ensures data reliability for every individual unit.
Intelligent Sorting System By combining PLC (Programmable Logic Controller) logic with high-precision pressure sensors, the system realizes dynamic sorting path optimization, bringing yield statistics accuracy to 99.9%.
