When welding large sized side plates for new energy vehicle batteries, some customers face a tricky challenge: using only one press leads to pressure being concentrated in the center, causing the edges to warp. Using two independent presses, on the other hand, leads to system desynchronization, resulting in module deformation and uneven welding stress.
These seemingly small deviations can cause virtual welding, missed welding, or even directly affect the safety and lifespan of the battery pack. It’s like two people trying to lift a table if they don’t coordinate their efforts, the items on the table will be hard to keep stable.
Technological Advantage: From Synchronous Control to Full Process Optimization
To address issues such as material deformation and uneven stress caused by unsynchronized movements of multiple pressing heads, the multi-axis synchronous control system was developed. The key advantage of this system is that it uses a single controller as the "central brain" to precisely coordinate the speed and position of all pressing heads, maintaining synchronization accuracy within 0.01 millimeters.
Unlike most pressing systems on the market, which can only achieve 20%-80% force control range, our pressing system supports a near-full range application from 3%-100%, greatly expanding the flexibility required for presses in multiple pressure applications.
The press also integrates real time quality inspection functionality. If any abnormalities occur during production, an immediate alarm is triggered, and defective products are intercepted directly on the production line. The force displacement curve can record the pressing parameters in real time, ensuring product quality through continuous monitoring.
The core value of the multi axis synchronous control system lies in elevating the synchronization accuracy of the press to a new level. A synchronization accuracy of 0.01 mm is not just a technical specification but a vital guarantee of product quality and safety.
As we enter the Industry 4.0 era, intelligent, high precision multi axis synchronous control systems will become crucial to supporting high quality development in manufacturing. The application and promotion of this technology will bring revolutionary changes to industries such as new energy vehicles, semiconductor equipment, and precision machining.
In manufacturing, every detail matters synchronized pressing ensures precision, stability ensures safety.
If you are facing similar issues with synchronization accuracy, deformation control, or flexible production, feel free to contact us for an in depth discussion!
